Multi-user nc
machine
Many factors affect multi-user NC machine tool wear, making it seemingly unpredictable. Yet, it is known
that tool wear, more specifically the load at the cutting tool tip, is
directly proportional to the amount of current drawn by the machine's
motor. In this case, an adaptive control device can allow a multi-user
NC machine operator to set high and low current parameters. A tool
that is becoming dull will cause the amount of current drawn by the
motor to increase.
The current increase sends a signal to the multi-user
NC machine to
adjust the feedrate, thereby significantly limiting the number of
opportunities for catastrophic tool failure. When conditions dictate,
the computer provides a warning before the tool breaks. If the tool
breaks while the machine is operating, the feedrate drops to zero to
prevent further damage. Some applications go even further by
retracting the tool to the Z axis, so the operator is not required to
manually remove the tool.
Replacing worn tools before they break can save other tools and
machinery, as well as protect the operator from risk of injury. Over
time, operators gain confidence in their machines and capitalize on
their new found multi-user NC machine ability to safely and
efficiently oversee several machines at once.
In addition to safeguarding operators and machinery, multi-user NC
machine adaptive controls can provide valuable, timesaving history
files for tools, materials, and machinery. When cutting a piece of
steel for example, speed parameters and related conditions can be
collected and stored in memory. Any time that specific combination of
tool, material, and multi-user NC machine are needed, an operator can
call up those parameters from the history files and quickly get the
job up and running.
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